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Puncturing the myth of 14X improvement in biofuels

Jim Lane was demonstrating some of his usual skepticism when he took on the story of a 14X improvement in the production of biofuels last week.

The story began with an item in Renewable Energy World, Green Car Congress and several other publications. The National Renewable Energy Laboratory published a report on its website stating that a bacterium had been discovered that processed biofuel from cellulose material at 14 times the rate of previously used bacteria.

Lane starts with an apology as to why Biofuels Digest didn’t get too excited about this announcement.

You may have wondered why the discovery was not also hailed in The Digest this week, and on the topic there’s good and bad news, friends.

The good news is that such an enzyme exists, though it doesn’t quite perform at the 14X level and isn’t out of the lab yet. The bad news is that the research that inspired the article actually was published in Science in 2013. Sorry, folks, not a new breakthrough.

First, Lane takes these publications to school for a little elementary arithmetic. The articles said that the new microbe “revealed twice the total sugar conversion in two days” that the present microbe “usually produced in seven.” But as Lane points out, that means it’s 7X as effective, not 14X. But “What does it matter,” he says. “Two of the stubborn problems in converting cellulose to fuels have been the cost of enzymes and the capex [capital expenditures] associated with the technology.” Neither problem is really addressed by the new enzyme.

Actually, the new enzyme – caldicellulosedisruptor bescii, which was discovered in a region of hot springs and land on Russia’s Kamchatka Peninsula — does hold some promise. Because they are so tolerant of heat (up to 193 degrees F), they promise to eliminate the pretreatment of cellulosic material, which would mean a huge saving in processing. Almost half the cost of reducing cellulosic material to sugars comes in pre-treatment. The trick will be getting the process that has been demonstrated in the lab to be repeated on a commercial scale. “Let’s locate all of this where it is, which is in the lab. Which is about 10 years from appearing in an at-scale process somewhere, you average out the timelines for bringing processes based on other microbes to full commercial scale.”

Which is to say, no one has shown that these results can be achieved in a 500 liter fermenter, much less a million liter monster as we see in commercial scale operations. There’s going to be, lime, zero knowledge at this stage about the behavior of these microbes in a fermenter under the incomplete mixing conditions that almost invariably are found at scale.

So, let’s keep the risks in mind, and the timelines, too – even as we hail a genuinely promising and fascinating scientific advance.

Lane has some quiet optimism about the process itself. He isn’t as entirely cynical as he would let on.

There has indeed been some research showing that the CelA bacteria can handle large quantities of cellulosic material in a commercial setting. As BioDigest reported last year, “a group of researchers led by the University of Georgia’s Mike Adams demonstrated that caldicellolusiruptor could “without pretreatment, break down biomass, including lignin, and release sugars for biofuels and chemicals production.” The group wrote in Energy & Environmental Science that “the majority (85%) of insoluble switchgrass biomass that had not been previously chemically treated was degraded at 78 °C by the anaerobic bacterium Caldicellulosiruptor bescii.)”

Digesting switchgrass and other cellulosic material into sugars — which can easily be converted to ethanol — would be a huge advance, even if it took ten years to bring into play. Even if it’s not the miracle that some have touted, it’s a huge advance. The question of which publication broke the story first will fade, and we’ll soon know if the new bacteria really can help us turn seemingly intractable vegetable material into a useful fuel.

Does ethanol have to be hurt by falling gas prices?

Jim Lane, editor and publisher of Biofuels Digest, is one person who thinks alternative fuels aren’t necessarily going to be hurt by the huge drop in the price of crude oil.

In a post on the Digest Jan. 6, Lane lays out the rather complicated case of why it doesn’t pay right now to be dumping your alternate-energy stocks. That’s been the reaction so far to anything related to the price of oil. But Lane says there are special aspects of alternatives like ethanol that will be affected in a different way.

In the first place, Lane notes that while crude oil prices have been falling, ethanol prices have been falling, too. Since last June, crude oil has fallen from $115 a barrel to under $50, a remarkable 60 percent drop. Yet ethanol has fallen as well, from $2.13 a gallon to $1.55 a gallon, a formidable 27 percent drop. This is due mainly to the falling price of corn, which has been at its lowest level in recent years. A bushel of corn fell over the same period from $4.19 a bushel to $3.78, a 10 percent drop. In this way, ethanol is only marginally dependent on the price of oil and can show its own price pattern.

One thing worth noting is that there is a certain amount of elasticity in American driving. People tend to increase their driving range when the price of gasoline goes down. This is particularly true when it comes to taking vacations, which tend to be a long-term planning effort. If the price of gasoline stays down through next summer, people are more likely to increase gas consumption. The fact is that gasoline demand has actually reached its highest point in the last few months since the price of oil began to fall, as the following graph indicates:

graphic

Now drivers are required to include 10 percent ethanol in each gallon of gas. Therefore, ethanol has a fixed market. Driving has been declining in recent years, which is one reason that the Renewable Fuel Standard has been under fire – because the absolute amount of ethanol required has exceeded the 10 percent requirement in relation to the amount of gasoline consumed. Refiners and oil companies must buy this amount of ethanol. This is the reason the Environmental Protection Agency has been holding back on setting an RFS for 2014 — because the original amount prescribed was going to exceed the 10 percent figure. If people start taking advantage of lower gas prices and start consuming more gasoline, the amount of ethanol required will grow. “(W)e should be seeing a 2+% increase in gasoline demand, and that will take some pressure off the ethanol blend wall,” Lane writes. It might make EPA’s decision easier, if it ever gets around to setting a number.

Just to emphasize this point, an RIN — Renewable Index Number — is required by the EPA to prove that a refinery has been adding ethanol up to the 10 percent mark. The price of RINs has actually been rising as gas prices have fallen. As Lane writes: “Part of the reason that the ethanol market is holding up relatively well in tough times is the impact of the Renewable Fuel Standard, and its traded RIN system. RIN prices have jumped as oil prices have slumped — and a $0.76 increase in the RIN value of a gallon of fuel is a striking increase in value.”

So all is not dark for the future of alternatives. Ethanol’s place is secure, despite the fall in gasoline prices. Remember, it’s not that demand for gas is falling, but people are spending less for what they get. If methanol is given a chance, it might turn out to be more invulnerable, since it’s not tied to corn prices but to natural gas, which we seem to have in even greater abundance than oil. Electric cars also don’t lose their appeal, since much of their appeal is getting off gas entirely and unbuckling from the oil companies. It may not be time to abandon your stock in alternative energies quite yet.